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Catch the silent failures.

Multi-sensor anomaly detection that scores every signal in real time — drift, spikes, novel patterns, cross-sensor correlations. Alerts route to people, not to inboxes.

For

Reliability EngineerProcess EngineerOperations LeadPlant IT
rockq.app/reliability/anomalies

Reliability / Live

Anomaly heatmap · Plant 1 · last 24h

Now → 24h ago

LowMedHigh
CNC-07 spindle
Press-12 force
Oven-3 temp
Comp-A current
Pump-9 flow
Robot-4 torque

Live alerts

AL-882HIGH

CNC-07 spindle drift

AL-881MED

Pump-9 flow novel pattern

AL-879LOW

Comp-A current minor spike

The problem

Threshold alerts are too dumb. Noise is too loud.

Static thresholds miss drift and ring on noise. Real anomalies hide in correlations across sensors. RockQ scores patterns, not just values — and learns what is normal for your assets, your shifts, your products.

What's included

Capabilities included.

Anomaly monitoring across machine telemetry and energy meters, with severity-aware routing and integration into existing alerting tools.

Anomaly Monitoring

Watch every signal for drift, spikes and out-of-spec patterns — multi-sensor, real-time, with severity-aware alerts.

Machine Data Collection

Connect to any PLC or sensor using vendor-independent standard protocols. Centralize data for analysis and reporting without vendor lock-in.

Energy Management

Monitor energy consumption per machine. Identify waste and optimize usage to reduce costs.

How it works

From signal to action.

1

Stream

Ingest from OPC UA, MQTT, Modbus, IIoT gateways or Kafka — at the edge or in the cloud.

2

Score

Per-sensor and cross-sensor models score every reading in real time. No fixed thresholds.

3

Route

Severity-aware alerts hit the right person on the right channel — Slack, Teams, email, MES.

4

Learn

Operators flag false positives. Models retrain. Noise goes down, signal goes up.

Severity routing

From signal to the right person, every time.

Not every anomaly is an emergency. RockQ scores each one and routes it through three tiers — operators see what they need, engineers see drift, leaders see only what should make the daily.

Severity

Low

Quiet drift, watching only.

Subtle deviations that may matter later. Logged for trend analysis, no one paged.

LogTrend

Severity

Medium

Operator gets context.

Pattern strong enough that the operator should know — surfaced in MES with the recommended response.

MES cardOperatorAcknowledge

Severity

High

Page maintenance, hold lot.

Strong, persistent or cross-sensor anomaly. Maintenance paged, lot held, escalation path triggered.

PageHold lotEscalate
Outcomes

Outcomes from real lines.

8h

Earlier detection

Anomalies caught hours before threshold alerts would have fired.

−45%

Production incidents

Issues addressed at drift, not at failure.

−70%

Alert noise

Operator-tuned models cut false positives sharply.

Connects to
OPC UAMQTTModbusIIoT gatewaysSCADAKafka

Powered by the RockQ platform

This solution composes these platform capabilities. Each one is also available standalone.

Talk to the people who built it

An expert behind every solution.

Real engineers, real factory experience. Drop them a line — they'll respond, scope and propose a working architecture, not a sales deck.

Senad Redzic

Senad Redzic

Head of AI

Most factory AI dies in PoC. Mine ships because we treat the model as one piece of a deployed system — connected to live data, owned by your team, governed end-to-end.
Stefan Höhenberger

Stefan Höhenberger

COO

Manufacturing teams own their systems again. We pick problems where the win is measurable in the first quarter, then ship from there.

Find the next anomaly before your operators do.

Stream a week of telemetry from one critical asset. We'll show you the anomalies that were already there.

Catch the silent failures. | RockQ Technologies