Quality, in process — not in spreadsheets.
Control plans, in-process checks, SPC and NCR / CAPA — composed visually on the platform, owned by the team that runs the line. Every check signed against the actual run.
For
Quality / Line 3 / WO-2241
Control plan · WO-2241 · EV-Stator R3
| Characteristic | Actual | Status |
|---|---|---|
| Stator OD | 82.014 | Pass |
| Wire tension | 12.4 N | Pass |
| Bond pull | 9.1 N | Pass |
| Iso. resistance | 92 MΩ | Drift |
| Visual surface | open | Open |
- NCR-1042Iso. resistance below trend
- NCR-1039Surface scratch — root cause
Quality breaks when paper, ERP and the floor disagree.
Most quality stacks live in spreadsheets, ERP modules and operator binders. Audits become archaeology and process control becomes hindsight. RockQ closes the loop in real time — every check, every NCR, every CAPA recorded against the actual run.
Quality, composed from the platform.
Specs come from your PLM, signals come from your machines, checks happen at the station, and every event lives in one signed audit trail. One platform — three layers wired together.
Specifications
What quality looks like
Quality core
Composed on RockQ
Control plans, in-process checks, SPC and NCR/CAPA workflows in one platform — every event signed and traceable.
Checks
Operator · Auto
SPC
Live · Rule-driven
NCR · CAPA
End-to-end
Audit
Signed · Queryable
Reactions
What happens next
Reaction plans
Out-of-spec triggers a reaction plan — operator, supervisor and engineer notified with the right context.
Containment & holds
Lots auto-flagged for hold, scrap or rework. ERP stays in sync, no manual posting.
Audit-ready
Every check, signature and corrective action queryable in seconds. Audits become a report, not a project.
Capabilities included.
Control plans, in-process checks, SPC, NCR / CAPA, deviation management and scrap analysis — the full quality surface, ready to extend with your processes.
Control Plans
Digital control plans tied to product, process and station. Specs, tolerances and reaction plans live with the run, not in a binder.
In-Process Checks
Operator-driven checks at every defined point. Pass / fail / measure recorded against the order, with photo, signature and timestamp.
SPC Monitoring
Live control charts on every critical characteristic. Western Electric and Nelson rules trigger reaction plans the moment the process drifts.
NCR & CAPA
Non-conformance and corrective / preventive action workflows linked to the offending run, lot and station — owned end-to-end inside the platform.
Deviation Management
Capture and route process deviations with the right approvers. Risk-based workflows keep regulated production moving without a paper chase.
Scrap Analysis
Identify root causes of scrap. Analyze defect patterns by shift or machine to implement corrective actions.
From spec to closed CAPA.
Define
Model products, characteristics, control plans and reaction plans visually — versioned, approved, signed.
Run
Operator-driven and automatic checks fire at the right station. Pass, fail, measure — recorded with signature and photo.
Detect
Live SPC and rules detect drift before defects ship. Reactions route to the right people in seconds.
Close
NCR and CAPA workflows go end-to-end inside the platform. The audit trail is built, not collected.
Outcomes that move the P&L.
+12%
First-pass yield
Tighter loops between deviation and root cause — fewer reworks, less scrap.
−70%
Audit prep time
Every event signed, timestamped and queryable. No more binders.
−85%
Customer escapes
In-process checks catch defects before they leave the line.
Powered by the RockQ platform
This solution composes these platform capabilities. Each one is also available standalone.
An expert behind every solution.
Real engineers, real factory experience. Drop them a line — they'll respond, scope and propose a working architecture, not a sales deck.
Run a quality pilot on one line.
Bring one product, one control plan, one critical characteristic. We'll wire it up and prove the loop in weeks, not quarters.